Carbon steel · Flat products

Pre-painted steel (PPGI / PPGL)

Metallic-coated steel coil — usually galvanized (PPGI) or aluminium-zinc coated (PPGL) — that is cleaned, pre-treated, primed and painted on a continuous coil-coating line before it is formed. Pre-painted steel is the skin of most industrial and commercial buildings in the Middle East: roof and wall sheets, sandwich panel faces, rolling shutters, cold stores and appliances.

Also called
  • PPGI
  • PPGL
  • Colour coated steel
  • Color coated coil
  • Coil coated steel
  • Prepainted galvanized steel
  • Organic coated steel
  • Colorbond-type steel
  • CGCC
  • AR صلب مطلي مسبقًا (PPGI / PPGL)
  • ZH 彩涂钢板(彩钢卷)
  • DE Bandbeschichtetes Stahlblech (Coil Coating)
  • FR Tôles et bobines prélaquées
  • ES Chapas y bobinas prepintadas
  • IT Lamiere e coils preverniciati
  • TR Boyalı galvaniz sac (renkli rulo)
  • RU Окрашенный оцинкованный прокат (прокат с полимерным покрытием)

Overview

On a coil-coating line the metallic-coated strip is unwound, cleaned, given a chemical conversion coating that bonds the paint to the zinc, and then roll-coated with primer on both sides, cured in an oven for 20–60 seconds, roll-coated again with the finish coat and back coat, cured again, cooled and recoiled. Lines run at up to about 150–200 m/min. Because the paint is applied flat, under controlled conditions, it is far more uniform and better adhered than paint applied after fabrication, and the formed product needs no further painting.

The paint system is chosen for the exposure. Polyester (PE, typically 20–25 µm top coat) is the economical general-purpose finish; silicon-modified polyester (SMP) and high-durability polyester (HDP) hold their colour and gloss longer under sunlight; PVDF (polyvinylidene fluoride) is the premium finish for architectural cladding where colour must last decades; PVC plastisol (100–200 µm) gives a thick, tough film for aggressive industrial or coastal environments. The underside usually carries a thinner back coat of 5–12 µm. In the Gulf, high UV and heat favour SMP, HDP or PVDF for exposed walls and roofs, and lighter colours.

The substrate matters as much as the paint: corrosion of pre-painted sheet starts at cut edges and scratches, and it is the metallic coating under the paint that limits it. Galvanized substrates (PPGI) are typically Z100–Z275; aluminium-zinc substrates (PPGL, AZ100–AZ150) last longer in coastal climates. The steel grade is chosen by the forming: S550GD full-hard for roof sheet, DX51D for general forming, S280GD–S350GD for structural profiles.

The GCC has several coil-coating lines, many attached to galvanizing plants, and imports large tonnages of PPGI and PPGL from China, Korea, India, Vietnam and Turkey. MESteel publishes a monthly PPGI coil price, 0.35 mm, the most traded roofing thickness.

Forms & sizes

A pre-painted coil is fully described by substrate (grade, thickness, metallic coating), paint system and thickness on the top and the back, colour, gloss and any film or embossing. Most roofing and cladding is roll-formed from it into corrugated or trapezoidal sheet and into the faces of sandwich panels.

Substrate
Hot-dip galvanized (PPGI) Z60–Z275, Al-Zn (PPGL) AZ100–AZ150, or cold rolled / electro-galvanized for indoor products
Paint systems
Polyester, SMP, HDP, PVDF, plastisol; epoxy or polyester back coat; textured, matt and wood- or stone-printed finishes
Paint thickness
Top coat typically 15–25 µm over a 5–7 µm primer (PVDF 20–25 µm, plastisol 100–200 µm); back coat 5–12 µm
Colours
RAL and mill colour cards; whites and light greys dominate in the Gulf — see the common RAL colours table
Protective film
Peelable PE film on the top side for architectural and appliance sheet, to be removed soon after installation

Full dimensions: Common RAL colours for pre-painted steel

Standards & grades

RegionStandardWhat it covers
Europe EN 10169
CEN-CENELEC
Continuously organic coated (coil coated) steel flat products — technical delivery conditions, including corrosivity and UV categories
Europe EN 13523
CEN-CENELEC
Coil coated metals — test methods (film thickness, gloss, T-bend, impact, salt spray, UV ageing and others)
USA ASTM A755/A755M
ASTM
Steel sheet, metallic coated by the hot-dip process and prepainted by the coil-coating process for exterior building products
Japan JIS G3312
JSA
Prepainted hot-dip zinc-coated steel sheets and coils — CGCC and related grades
Japan JIS G3322
JSA
Prepainted hot-dip 55 % aluminium-zinc alloy-coated steel sheets and coils — CGLCC and related grades
China GB/T 12754
SAC
Prepainted (colour coated) steel sheets and strip
India IS 14246
BIS
Continuously pre-painted galvanized steel sheets and coils
Australia / NZ AS/NZS 2728
SA
Prefinished / prepainted sheet metal products for interior and exterior building applications — performance requirements

Common grades

DX51D+Z / +AZ (EN 10169)
Common forming substrate for profiled and folded products
S550GD+Z / +AZ
Full-hard structural substrate for roll-formed roof and wall sheet
CGCC / CGLCC
JIS prepainted galvanized and prepainted Al-Zn commercial grades, the usual designations on Asian coils
Polyester (PE)
General-purpose paint, 20–25 µm; moderate colour retention under strong sun
SMP / HDP
Silicon-modified and high-durability polyester for longer colour and gloss retention
PVDF
Fluoropolymer finish for architectural cladding, the best colour and chalk resistance

Grade equivalents and the standards bodies: Steel grades & standards

Buying tips

What to specify

  • Substrate fully: steel grade, base thickness (not total thickness including paint) and metallic coating class.
  • Paint system, top and back coat thickness in µm, colour (RAL number or an approved panel) and gloss.
  • Required performance: corrosivity and UV category to EN 10169, or salt-spray and UV test hours, and the mill's warranty terms.
  • Protective film and its UV life if the sheet will be stored or installed before the film is removed.
  • Coil inside diameter and weight for your roll former, and the direction of the painted side on the coil.
  • Certificate with the paint system, measured dry film thickness, gloss, T-bend and impact results as well as the substrate data.

Quality checks

  • Measure dry film thickness of top and back coat and the base metal thickness.
  • Compare colour and gloss against the approved panel under daylight; batches can vary.
  • Do a T-bend and reverse impact test on a sample to check paint adhesion and flexibility.
  • Rub with a solvent (MEK) to check the cure, and inspect for pinholes, scratches, orange peel and colour streaks.
  • Check packing and for water ingress — moisture between wraps causes white rust under the paint at the edges.

Size & tolerance tables

Companies

Who sells 149

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MARCOSO TRADING DMCC United Arab Emirates Steel Mills - Agents & Traders · Dubai
Gold
Sells Hot Dip Galvanized, Pre-Painted, Scrap, PVC Coated +1
Buys Scrap, Galvannealed, Hot Dip Galvanized, Pre-Painted +2
🔒 Phone · Email · Web ›
MEGATE United Arab Emirates Steel Mills - Agents & Traders · Surface Treatment · Equipment & Software · Dubai
Gold
Sells Slabs, Cold Rolled, Abbrasive + Polishing products, Castings +8
Buys Alloy steel, Slabs, Cold Rolled, Abbrasive + Polishing products +8
🔒 Phone · Email · Web ›
UNITED IRON & STEEL CO LLC United Arab Emirates Local Steel Mills · Surface Treatment · Abu Dhabi
Gold
Sells Aluzinc-Galvalume, Cold Rolled Coils, Hot Dip Galvanized, Hot Rolled Coils +1
Buys Aluzinc-Galvalume, Cold Rolled Coils, Hot Dip Galvanized, Hot Rolled Coils +1
🔒 Phone · Email · Web ›
AESG United Arab Emirates Local Steel Mills · Consultants · Dubai
Silver
Sells Cold Rolled, Billets-Blooms, Billets & Blooms, Angles +8
Buys Cold Rolled, Billets-Blooms, Billets & Blooms, Hot Rolled Plates +8
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AA
Silver
Sells Angles, Hot Rolled Plates, Hot Rolled, Electrical (Grain Oriented) +8
Buys Hot Rolled Plates, Hot Rolled, Angles, Electrical (Grain Oriented) +8
🔒 Phone · Email · Web ›
AA
AL AMEEN FOR TRADING & INDUSTRIAL INVESTMENTS Jordan Steel Mills - Agents & Traders · Stockist - Distributor · Amman
Silver
Sells Cold Rolled, Alloy steel, Hot Rolled, Stainless HR Coils +7
Buys Cold Rolled, Alloy steel, Angles, Hot Rolled +7
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Who buys 201

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MARCOSO TRADING DMCC United Arab Emirates Steel Mills - Agents & Traders · Dubai
Gold
Sells Hot Dip Galvanized, Pre-Painted, Scrap, PVC Coated +1
Buys Scrap, Galvannealed, Hot Dip Galvanized, Pre-Painted +2
🔒 Phone · Email · Web ›
MEGATE United Arab Emirates Steel Mills - Agents & Traders · Surface Treatment · Equipment & Software · Dubai
Gold
Sells Abbrasive + Polishing products, Castings, Billets & Blooms, Slabs +8
Buys Cold Rolled, Abbrasive + Polishing products, Castings, Billets & Blooms +8
🔒 Phone · Email · Web ›
TSI METAL INDUSTRIES LLC United Arab Emirates Steel Mills - Agents & Traders · Tube Manufacturer · Stockist - Distributor · Dubai
Gold
Sells Cold Rolled, Hot Rolled Plates, Hot Rolled, Beams & Sections +8
Buys Cold Rolled, Hot Rolled, Chemicals for descaling and pickling, Angles +8
🔒 Phone · Email · Web ›
UNITED IRON & STEEL CO LLC United Arab Emirates Local Steel Mills · Surface Treatment · Abu Dhabi
Gold
Sells Aluzinc-Galvalume, Cold Rolled Coils, Hot Dip Galvanized, Hot Rolled Coils +1
Buys Aluzinc-Galvalume, Cold Rolled Coils, Hot Dip Galvanized, Hot Rolled Coils +1
🔒 Phone · Email · Web ›
AESG United Arab Emirates Local Steel Mills · Consultants · Dubai
Silver
Sells Cold Rolled, Billets-Blooms, Billets & Blooms, Angles +8
Buys Cold Rolled, Billets-Blooms, Billets & Blooms, Hot Rolled Plates +8
🔒 Phone · Email · Web ›
AGAN DMCC United Arab Emirates Steel Mills - Agents & Traders · Stockist - Distributor · Dubai
Silver
Sells Aluzinc-Galvalume, Cold Rolled Coils, Cold Rolled, Corrugated Sheets +4
Buys Aluzinc-Galvalume, Paints-Coatings, Cold Rolled Coils, Expanded Metal +5
🔒 Phone · Email · Web ›

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