Hard grains — aluminium oxide, silicon carbide, zirconia, ceramic, CBN and diamond — bonded into wheels, coated onto belts and discs, or used loose for blasting, to cut, grind, finish and polish steel. Every fabrication shop, steel service centre and mill grinding line consumes them, from cut-off discs and flap discs to large grinding wheels for billets and rolls.
Also called
Grinding wheels
Cutting discs
Cut-off wheels
Flap discs
Abrasive belts
Sandpaper
Coated abrasives
Bonded abrasives
Polishing compounds
Garnet
Aluminium oxide
Blast abrasives
Superabrasives
CBN
Diamond wheels
AR
المواد الكاشطة ومنتجات التلميع
ZH
磨料磨具和抛光产品
DE
Schleifmittel und Polierprodukte
FR
Abrasifs et produits de polissage
ES
Abrasivos y productos de pulido
IT
Abrasivi e prodotti per lucidatura
TR
Aşındırıcılar ve parlatma ürünleri
RU
Абразивы и полировальные материалы
Main formsBonded wheels and discs, coated belts, discs and sheets, non-woven pads, polishing compounds, loose blast abrasives
Typical sizesDiscs 100–230 mm for angle grinders; cut-off wheels up to about 400 mm; grit sizes about F/P 12 (coarse) to 1200 (very fine)
Main standardsISO 525, ISO 603, EN 12413, EN 13743, ANSI B7.1, ISO 6344, FEPA F and P grit standards, ISO 11126
Typical usesCutting, weld grinding, deburring, billet and slab conditioning, roll grinding, surface finishing, polishing stainless
Overview
An abrasive tool is defined by its grain, its grit size and its bond. Aluminium oxide is the general grain for steel; zirconia alumina and sintered ceramic grains cut faster and last longer under pressure; silicon carbide is for non-ferrous metals, stone and cast iron; and the superabrasives, cubic boron nitride (CBN) and diamond, grind hardened tool steels and carbides. The grit number gives the grain size — a lower number is coarser — and the bond (vitrified, resin, rubber, metal) and hardness grade decide how readily grains break away to expose fresh cutting edges.
Bonded abrasives — grinding wheels, depressed-centre discs and reinforced cut-off wheels — are formed and cured or fired; coated abrasives carry a single layer of grain glued to paper, cloth or fibre backing as belts, discs and sheets; flap discs combine overlapping coated flaps on a hub; and non-woven abrasives finish and polish. Polishing compounds and buffs bring stainless steel to a bright or mirror finish.
A thin reinforced cut-off wheel turning at 80 m/s stores a great deal of energy, so safety standards govern how abrasive products are made, marked (maximum speed, dimensions, expiry date for resin-bonded wheels) and used. Stainless steel needs contamination-free (iron-, sulphur- and chlorine-free) abrasives, so that grinding does not seed rust on the finished surface.
The GCC's fabrication, oil and gas, shipbuilding and construction sectors use large volumes of discs and wheels, almost all imported from Europe, China, Japan, Korea and India through industrial distributors. Blast-cleaning abrasives — steel shot and grit, garnet, aluminium oxide and slag abrasives — are used for surface preparation before painting.
Forms & sizes
Grinding and depressed-centre discs
Type 27 discs, 100–230 mm, for weld grinding and heavy stock removal
Cut-off wheels
Reinforced resin-bonded wheels, 1–3.5 mm thick, for angle grinders and chop saws
Flap discs
Overlapping coated flaps for grinding and blending in one step
Coated belts, discs and sheets
For belt grinders, sanders and hand finishing, grit 24–1200
Vitrified wheels
For surface, cylindrical, tool and roll grinding
Non-woven and polishing products
Surface-conditioning discs, buffs and compounds for stainless finishes
Blast abrasives
Steel shot and grit, garnet, aluminium oxide, glass bead and slag abrasives