Buys Alloy steel, Billets & Blooms, Slabs, Cold Rolled +8
Bituminous coals that soften, swell and fuse when heated without air, so that they can be carbonised into strong coke — and the lower-grade coals blown into blast furnaces as pulverised fuel. Metallurgical coal is the second raw material of the blast-furnace route after iron ore, and about 0.7–0.8 t of it is used for every tonne of hot metal.
Coal is a sedimentary rock formed from plant matter; its rank, from lignite through bituminous to anthracite, rises with burial depth and time. Only certain bituminous coals are coking coals: heated in a coke oven they pass through a plastic state, release volatile matter and resolidify into a porous, strong carbon mass. That behaviour — measured as swelling, fluidity and dilatation — and the coal's rank, measured by vitrinite reflectance, decide how good a coke it makes.
Hard coking coals make the strongest coke and command the highest prices; premium low-volatile coals from Queensland in Australia set the market benchmark. Semi-soft coking coals make weaker coke and are blended in to reduce cost. PCI coals are not coked at all: they are ground fine and injected through the blast-furnace tuyeres, replacing part of the coke — up to 150–200 kg per tonne of hot metal in modern furnaces. A coke plant always uses a blend of several coals to hit the coke quality it needs at the lowest cost.
Coal is bought on its proximate analysis — moisture, ash, volatile matter and fixed carbon — and on sulphur and phosphorus, which pass into the iron, plus the coking properties for coking coals. Ash dilutes the coke and costs blast-furnace slag and fuel; sulphur ends up in the hot metal.
Australia is the largest exporter of metallurgical coal, followed by the USA, Canada, Russia and Mongolia, and China and India are the largest importers. Chinese coking coal futures are traded on the Dalian exchange — see MESteel's coking coal futures chart. The GCC uses almost no coking coal, because its steel is made by direct reduction and electric furnaces; anthracite and calcined petroleum coke are imported as carburisers, and Iran mines and cokes its own coal for its blast furnaces.
Coal is bought on analysis; these are the sampling and test methods contracts usually cite.
| Region | Standard | What it covers |
|---|---|---|
| International | ISO 13909 ISO |
Hard coal and coke — mechanical sampling |
| International | ISO 18283 ISO |
Coal and coke — manual sampling |
| International | ISO 589 ISO |
Hard coal — determination of total moisture |
| International | ISO 1171 ISO |
Solid mineral fuels — determination of ash |
| International | ISO 562 ISO |
Hard coal and coke — determination of volatile matter |
| International | ISO 501 ISO |
Hard coal — determination of the crucible swelling number |
| International | ISO 7404-5 ISO |
Methods for the petrographic analysis of coals — determination of vitrinite reflectance |
| USA | ASTM D3172 ASTM |
Proximate analysis of coal and coke |
| USA | ASTM D388 ASTM |
Classification of coals by rank |
| USA | ASTM D2639 ASTM |
Plastic properties of coal by the constant-torque Gieseler plastometer |
| USA | ASTM D720 ASTM |
Free-swelling index of coal |
Grade equivalents and the standards bodies: Steel grades & standards
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